Print workflow guide

Why is 100 lb cover not the same as 100 lb text?

U.S. basis weight is defined using category-specific basis sheet sizes, so the same lb number does not mean the same GSM across cover, text and bond stocks.

Reviewed 2026-08-09Source-backed
Calculate it

Use the numbers from your actual job

The guide explains the decision; the linked calculator gives you the value for your own file or production assumptions.

GSM to Pounds CalculatorText Weight to GSM CalculatorCover Weight to GSM Calculator

What to check first

Start with the final physical size, source file or production quantity that will actually be used. Print mistakes often come from calculating against nominal dimensions while the real job includes bleed, crop, waste, duplexing, finishing or a different viewing condition.

How to make the decision

Use the linked calculator to normalize the problem into a comparable value such as PPI, cost per page, sheets required, cost per finished piece, spine width or full artwork size. Then compare that value with the current printer, platform or production requirement.

Where estimates can go wrong

Do not turn an estimate into false certainty. Printer settings, media, color management, finishing tolerances, provider rules, equipment duty cycles and actual waste can change the production result even when the arithmetic is correct.

Practical answer

U.S. basis weight is defined using category-specific basis sheet sizes, so the same lb number does not mean the same GSM across cover, text and bond stocks.

When the decision affects a paid print run, book upload, client order or expensive material, keep the calculation with the job notes and verify any external specification again immediately before production.

Sources